The Company Is Committed To Becoming An Expert In Precision Casting System Solutions. It Undertakes Various Stainless Steel Precision Casting Businesses For Domestic And Foreign Customers. Its Main Products Cover Valve Castings, Pipe Fittings, Structural Parts, Etc., With A Total Annual Production Capacity Of 2,400 Tons.
The company can independently design casting molds based on market and customer needs, offering high flexibility and matching precision, breaking through the limitations of traditional processes to achieve complex structural designs. During the design phase, professional simulation analysis software is used to simulate and analyze the product's structure and flow field, predicting potential defects, adopting reasonable measures to reduce the defect rate, improve yield, shorten product development cycles, reduce product verification and testing costs, and ensure rapid product delivery.
The Use Of A Highly Mature And Stable Silica Sol Precision Casting Process Offers The Following Advantages:
Casting Tooling Molds Can Be Manufactured Using A Variety Of Materials And Processes, Making Them Suitable For Mass Production, Small-batch Production, And Even Single-piece Production.
We can undertake the production of various stainless steel castings, including CF3, CF3M, CF8, and CF8M.
It Can Cast Highly Complex Castings, With Single-piece Weights Ranging From 5g To 30,000g. It Has Unique Advantages In Complex Internal Cavity Molding, Enabling Multi-channel, High-precision Internal Cavity Structures. It Has Mastered Ultra-thin-wall Casting Technology, Which Can Produce Precision Castings With A Wall Thickness Of Only 1 Mm, Meeting The Needs Of The High-end Market.
The Castings Have High Dimensional Accuracy And Low Surface Roughness, Which Greatly Reduces The Machining Allowance And Can Even Achieve Zero-allowance Casting.
The company has sophisticated production equipment, and was the first in Northern China to introduce a fully automated shell-making production line with four heads and eight arms. It also has advanced equipment such as high-frequency medium-frequency electric furnaces, 10T-35T cylinder-free wax pressing machines, various sandblasting machines, shot blasting machines, and pickling and passivation lines.
Intelligent logistics systems optimize material distribution and finished product transportation, improve logistics efficiency, and reduce inventory costs.
By leveraging big data analytics and machine learning technologies, predictive maintenance of equipment can be achieved, reducing equipment failure rates.
The real-time monitoring system collects and analyzes key parameters in the production process in real time to ensure that the production process is stable and controllable.
The company has five automated shell-making lines, equipped with three four-headed, eight-arm robotic arms and a line-transfer robotic arm to achieve automated shell-making production. In addition, there are other automated equipment such as automatic wax pressing machines and plasma cutting machines to achieve automation and standardization of the production process.
The intelligent scheduling system automatically optimizes production plans based on order demand and production resources, thereby improving production efficiency and resource utilization.
We conduct full-process inspections on incoming materials, the process, and finished products in the casting process. We have a professional material testing laboratory that uses imported high-end equipment such as the German SPECTRO direct-reading spectrometer. We are fully equipped with physical and chemical testing capabilities and comprehensive testing methods, ensuring reliable product quality. Our spectral data is traceable for ten years, eliminating any concerns for our customers.
Casting dimensions
Performance planning and control by batch
100% appearance inspection
Process inspection
Wax inspection
In-furnace inspection
Post-processing inspection
100% Inspection Planning and Management of Raw and Auxiliary Material Batches
ESG prioritizes customer service, establishing a comprehensive pre-sales, sales, and after-sales service system to respond promptly to customer needs. We provide technical support and training to assist customers in resolving issues encountered during use, thereby enhancing customer satisfaction and loyalty, and earning high praise from our clients.
With its strong technical, production, and service capabilities, ESG provides customers with personalized and customized precision castings. It can undertake the production of various stainless steel castings such as CF3, CF3M, CF8, and CF8M to meet customers' needs for large and small batches, or even single-piece production, solve industry problems, and continuously enhance its competitiveness in the high-end market.
With 24 years of industry experience, ESG pioneered the international market with high-quality products and services, establishing stable partnerships for over two decades with numerous international brands such as Xylem and over 9 Fortune 500 companies. Simultaneously, it provides world-class service to domestic clients, currently maintaining a 6:4 ratio of international to domestic clients. The company employs diverse cooperation models with its clients, including product supply, technical support, and joint R&D, to meet their varied needs.
ESG is an acronym for Elite, Service, and Global, and it aligns with ESG assessment systems that focus on corporate sustainability. The company actively promotes green manufacturing, employing environmentally friendly materials and energy-saving equipment to reduce energy consumption and pollutant emissions. Simultaneously, by optimizing production processes and resource recycling, it achieves efficient resource utilization and reduces waste generation.
Make full use of heat resources by recovering the condensing heat of indoor variable frequency compressors, the condensing heat of outdoor hot and cold water air-cooled modular units, the steam waste heat of dewaxing kettles, and the waste heat of flue gas from shell-burning furnaces to construct a constant temperature and humidity system for the shell-making production line.
The company has established a comprehensive environmental management system, obtaining ISO 14001 environmental management system certification and ISO 50001 energy management system certification, ensuring the standardization and normalization of environmental management, improving energy efficiency, and promoting energy conservation and emission reduction. Regular environmental monitoring and assessments are conducted to promptly identify and resolve environmental issues and continuously improve environmental performance.
